Airgroup Dynamics Inc.

Mechanical Engineer

Orlando, Florida May 2021 – September 2024

About Airgroup Dynamics Inc.

Airgroup Dynamics Inc. is an FAA-certified 145 Repair Station based in Orlando, Florida, specializing in aircraft component repair and tooling solutions for commercial aviation. Established in 2004, the company maintains over 3,000 repair capabilities and 12 international certifications, serving clients worldwide.
As Mechanical Engineer, I oversaw custom tooling development, established rapid prototyping workflows, and ensured full compliance with FAA standards"–strengthening the link between design, production, and quality assurance across the organization.

Aerospace Manufacturing Excellence

Custom Tooling Design & Innovation

I engineered specialized tools that modernized aircraft assembly and disassembly processes, integrating ergonomic design and manufacturing precision to improve technician efficiency.

Designed over 50 technical drawings and production tools aligned with ASME Y14.5 GD&T standards.
Collaborated directly with technicians to identify workflow bottlenecks and translate needs into mechanical solutions.
Reduced assembly process time by 20% through optimized tool geometry and function-driven redesigns.
Supported end-to-end implementation"–from CAD modeling to validation and shop-floor integration.

Engineering & Design Workspace

Prototyping Pipeline & Manufacturing

Established and managed the company's 3D printing department, revolutionizing our prototyping capabilities.

Built 3D printing department from ground up, selecting equipment and establishing workflows
Enhanced prototyping productivity by 30% through additive manufacturing techniques
Performed precision machining operations including turning, CNC, and milling
Developed testing protocols to validate prototype performance before production runs

Production Floor Operations

Quality Assurance & FAA Compliance

Coordinated with the Quality Department to validate engineering deliverables against FAA and industry requirements, emphasizing meticulous documentation, traceability, and technical precision.

Conducted quality assurance assessments ensuring compliance with FAA standards
Regularly updated and audited over 3,000 capability folders
Developed diagnostic procedures for component evaluation
Identified tooling gaps through systematic capability reviews

Components & Assemblies

A comprehensive showcase of precision-engineered components, custom tooling, and aerospace-grade assemblies designed and manufactured at Airgroup Dynamics.